Beverage Brand Embraces Calm Through KGK Jet MRP and Expiry Date Printing Machine

Company Profile: A customer with a brand offering multiple beverage categories requires marking and coding services for PET, glass, and labels.

Challenges & Opportunities: 

Risk of Ink Contamination: The customer currently using a CIJ machine, experienced ink leakage from the print-head, resulting in stains in the production area. In this food packaging facility, contamination and hygiene are critical issues for the customer

Harsh Manufacturing Environment: Due to excessive moisture on the production line, operators needed to clean the print head at least four times daily. This disruption in coding on the beverage line led to production losses for the customer.

Resource optimisation: The objective was to enhance coding efficiency and reliability, aiming to minimize downtime, lower consumable and maintenance expenses. 

KGK Jet Solution

CS3000 CIJ Machine: KGK Jet six-line CIJ machine with matches customer expectation with non stop production and crisp coding from first to last print.

Ease of Operation: The CCS3000, featuring IP 65 ingress protection, comes with a detachable 10.5-inch coloured touchscreen and an intuitive, user-friendly interface for easy operation. 

Non Stop Coding: Equipped with positive air pressure in the print-head, KGK Jet CIJ machines keep out dust and moisture, avoiding any risk of print head and ink contamination. The unique Nozzle Capping technology seals the nozzle when the printer is not active, safeguarding the ink and reducing the frequency of cleaning required by operators.

Most Economical: CCS3000 with CN505 black ink was suitable for wide verity of substrate, proved most economical to operate due 50micron nozzle. As per calculation custom find it 30% more economical then other CIJ machines. 

Fast Changeover: CCS3000 can store up to 999 messages which machine operator’s find very convenient for quick changeover of production line.

Service Support: KGK Jet CIJ machines are equipped with a Service Management System (SMS) that triggers preventive maintenance, helping to prevent breakdowns and enhance operational efficiency.

Key benefits of CCS3000:

Simple, Efficient and Stable: Freedom to edit 1 to 6 lines of text, serial number, linear bar code, QR code as well as graphics and logo.

Sturdy Nozzle Head: To enhance work efficiency, printhead has been designed for quick changeover between lines and can operate in a smaller space.

Built for rugged use: 10.4 inch coloured touch panel for faster operations . One master machine can control up to 16 slave machines

Key Reasons for Choosing KGK Jet: 

• Ink manufacturing facility in India for product pre or post-sales support. 
• Integrating KGK solution without disturbing existing production line. 
• Quick & proficient service team who responds to 24x7 customer queries.  
• Our Japanese DNA for continuous research & improvement of product & services.

Customer Benefits 

• The customer recovered their investment in the machine rapidly by reducing expenses on consumables and maintenance.
• Thanks to nozzle capping technology and the scheduled maintenance from the Service Management System (SMS), the production rate improved significantly.
• The large reduction in custom inventory was a result of pre-planned deliveries for consumables and spares.