Pipe Manufacturer Streamlines Coding with KGK Jet Technology
Company Profile: Manufacturing of cables, wires, PVC & UPVC pipe with over 25 manufacturing facilities located across the state of Gujarat, Maharashtra , Uttarakhand. Customer need to print Logo, ISI logo with text on PVC pipes.
Challenges & Opportunities:
Unplanned Breakdown: The customer operates multiple CIJ machines for 24/7 pipe manufacturing plants. Unplanned breakdown effecting production loss.
Consistent Coding: The manufacturing environment was dusty, and frequent temperature fluctuations caused variations in the coding.
High Ink Consumption: The consumption of ink & solvent was very high, they now expecting more cost-effective coding solution.
Service Support: Breakdown was high and customer need uninterrupted service support
KGK Jet Solution
CCS-R Demo: KGK Jet CIJ machine with CN505 ink, combination delivers high speed coding with, crisp coding from first to last print.
Ensuring a clean print-head: Equipped with positive air pressure in the print-head, KGK Jet CIJ machines keep out dust and moisture, avoiding any risk of print head and ink contamination. The unique Nozzle Capping technology seals the nozzle when the printer is not active, safeguarding the ink and reducing the frequency of cleaning required by operators.
Most economical: The CCS-R was identified as the most cost-efficient to operate, largely due to its 50-micron nozzle. Based on calculations, the customer concluded that it is 30% more economical than other CIJ machines.
Service support: The KGK Jet service engineers responded promptly during the demonstration, making adjustments during installation and quickly resolving all inquiries. Additionally, KGK Jet CIJ machines are equipped with a Service Management System (SMS) that triggers preventive maintenance, helping to prevent breakdowns and enhance operational efficiency.
Key benefits of CCS-R:
Simple, Efficient and Stable: Freedom to edit 1 to 4 lines of text, serial number, linear bar code, as well as graphics and logo.
Sturdy Print Head: To enhance work efficiency, printhead has been designed to operate in a smaller space.
Built for Rugged Use: Keyboard & screen is built to be highly responsive and accurate, while also providing a longer lifespan.
Key Reasons for Choosing KGK Jet:
- Ink manufacturing facility in India for product pre or post-sales support.
- Integrating KGK solution without disturbing existing production line.
- Quick & proficient service team who responds to 24x7 customer queries.
- Our Japanese DNA for continuous research & improvement of product & services.
Customer Benefits
- The new CCS-R model offers a significantly lower maintenance requirement compared to the previous CIJ machines.
- Ink and solvent consumption is reduced by approximately 30% compared to the customer's existing printer. Additionally, the excellent support provided by the KGK Jet service team has enhanced the customer’s confidence.
