Trusted Milk Brands Rely on KGK Jet Accurate Coding

Company Profile: The dairy brand was seeking a reliable coding solution in 4-5 lines for their milk pouch and curd packaging line.

Challenges & Opportunities: 

Direct Contact Coding: The customer was using outdated technology for coding on food packaging, which requires on smooth contact with food packaging. Achieving clear printing will be challenging on irregular, curved, or uneven surfaces, as well as on different substrates like Polypropylene (PP) pouches and aluminum foil.

Challenging environmental conditions: Due to regular washing, dairy manufacturing has high moisture environment which effect performance of coding machine & code quality

Unplanned Breakdown: The customer operates multiple coding machines for 24/7 dairy product manufacturing which has short shelf life. Unplanned breakdown effecting production and profit. 

Consumables Cost:  Customer is expecting more cost-effective coding and faster coding technology.

KGK Jet Solution

CCS 3100: KGK Jet CCS3100 CIJ machine with IP65 ingress protection is non-contact printing technology, allowing it to print on irregular, curved, or uneven surfaces without direct contact. This makes it versatile for printing on a wide range of shapes and substrates. 

Ensuring a clean print-head: Equipped with positive air pressure in the print-head, KGK Jet CIJ machines keep out dust and moisture, avoiding any risk of print head and ink contamination. The unique Nozzle Capping technology seals the nozzle when the printer is not active, safeguarding the ink and reducing the frequency of cleaning required by operators.

Most economical: The CCS3100 the most cost-efficient to operate, largely due to its 50-micron nozzle. Based on calculations, the customer concluded that it is 30% more economical than other CIJ machines. 

Service support: The KGK Jet service engineers responded promptly during the demonstration, making adjustments during installation and quickly resolving all inquiries. Additionally, KGK Jet CIJ machines are equipped with a Service Management System (SMS) that triggers preventive maintenance, helping to prevent breakdowns and enhance operational efficiency.

Key benefits of CCS3100:

Simple, Efficient and Stable: Freedom to edit 1 to 6 lines of text, serial number, linear bar code, QR code as well as graphics and logo.

Sturdy Nozzle Head: To enhance work efficiency, printhead has been designed for quick changeover between lines and can operate in a smaller space.

Built for rugged use: 10.4 inch coloured touch panel for faster operations . One master machine can control up to 16 slave machines

Key Reasons for Choosing KGK Jet: 

• Ink manufacturing facility in India for product pre or post-sales support. 
• Integrating KGK solution without disturbing existing production line. 
• Quick & proficient service team who responds to 24x7 customer queries.  
• Our Japanese DNA for continuous research & improvement of product & services.

Customer Benefits 

• CCS3100 model offers a significantly lower maintenance requirement compared to the previous coding solutions. 
• With reduced breakdowns and increased production hours, even operators were relieved from head cleaning, an activity that previously required production to halt
• Ink and solvent consumption is approximately 30% compared other CIJ machines.
• Additionally, the excellent support provided by the KGK Jet service team has enhanced the customer’s confidence.