Rice Packer Unlock Coding Efficiency With KGK Jet Batch Code And MRP Printing Machine

Rice Packer Unlock Coding Efficiency With KGK Jet Batch Code And MRP Printing Machine

Company Profile: Prominent Indian exporter of Basmati rice, manages the entire process from storage and processing to packaging and branding. An enhancement in the Batch Code and MRP Printing solution is needed.

Challenges & Opportunities: 

Versatile Ink Solution: Customer has multiple products with packaging ranging from 1KG to 20KG using HDPP and laminate with BOPP Film packaging materials. 

Coding Requirement: Needed flexible coding solution with the ability to print mandatory requirements like MRP, Batch Code and Packaging date on products without compromising the speed on fast moving conveyor in continuous production line.

Multiple Language Support: As an exporter of Rice brand to middle East and Africa customer need other language support for coding. 

Upgrade to New tech:  Using old CIJ printers to print 6mm height print. 

Frequent cleaning of head: Due to dusty environment CIJ machine require head cleaning frequently, need to stop production at least 5 times a day. 

Breaking Up Monopoly: As per KRBL internal purchase policy, they should have two suppliers for every essential supply. The purchase team were working tirelessly to find qualified supplier for long time.

KGK Jet Solution

CS3000 CIJ Machine: KGK Jet six-line CIJ machine with matches customer expectation with non stop production and crisp coding from first to last print.

Ease of Operation: The CCS3000, featuring IP 65 ingress protection, comes with a detachable 10.5-inch coloured touchscreen and an intuitive, user-friendly interface for easy operation. 

Non Stop Coding: Equipped with positive air pressure in the print-head, KGK Jet CIJ machines keep out dust and moisture, avoiding any risk of print head and ink contamination. The unique Nozzle Capping technology seals the nozzle when the printer is not active, safeguarding the ink and reducing the frequency of cleaning required by operators.

Extended Language Support: Language support for both software & hardware including English, Arabic, Chinese, Korean, Italian, German, Spanish, Iranian & Turkish

Most Economical: CCS3000 with CN505 black ink was suitable for wide varity of substrate, proved most economical to operate due 50micron nozzle. As per calculation custom find it 30% more economical then other CIJ machines. 

Fast Changeover: CCS3000 can store up to 999 messages which machine operator’s find very convenient for quick changeover of production line.

Service Support: KGK Jet CIJ machines are equipped with a Service Management System (SMS) that triggers preventive maintenance, helping to prevent breakdowns and enhance operational efficiency.

Key benefits of CCS3000:

Simple, Efficient and Stable: Freedom to edit 1 to 6 lines of text, serial number, linear bar code, QR code as well as graphics and logo.

Sturdy Nozzle Head: To enhance work efficiency, printhead has been designed for quick changeover between lines and can operate in a smaller space.

Built for rugged use: 10.4 inch coloured touch panel for faster operations . One master machine can control up to 16 slave machines 

Unique diaphragm pump advantage: KGK Jet's ink delivery system is powered by a diaphragm pump. These pumps are more efficient and reliable than geared pumps. A diaphragm pump component does not come in contact with ink and solvent this prevents fluid contamination. 

Superior printing function: A single nozzle has a maximum longitudinal marginal space of 36 dots which is flexible to meet special information compilation requirements. Customers can freely edit 1-6 lines of text, serial number, linear bar code QR/2D barcode as well as graphics, logo & QR code.

Key Reasons for Choosing KGK Jet: 
  • Ink manufacturing facility in India for product pre or post-sales support. 
  • Integrating KGK solution without disturbing existing production line. 
  • Quick & proficient service team who responds to 24x7 customer queries.  
  • Our Japanese DNA for continuous research & improvement of product & services.
Customer Benefits 
  • The make up consumption rate was 30% lower than the competitors CIJ printers.
  • With Nozzle Capping Technology and Positive Air features, operators saved significant time by eliminating the need to clean the head before starting production, resulting in reduced downtime. 
  • KGK Jet's prompt service and attention to detail win customers' loyalty, and they anticipate new requirements as customers trade in competitors' printers under their buyback program.

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